Plan your journey to SMART Manufacturing through modernisation

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As expertise continues to drive innovation, staying aggressive requires you to drive elevated efficiency out of your automation techniques. Enabling the convergence of Data Know-how (IT) and Operations Know-how (OT) right into a single, unified structure finally means quicker time to market, higher flexibility, extra knowledgeable enterprise selections and diminished threat throughout all the enterprise.

Legacy techniques function in isolation and outdated tools is dear to run. Justifying the danger and bills of modernising management techniques generally is a problem — whereas the specter of obsolescence could appear much less daunting than modernising, the advantages of modernising outweigh the danger.

Ask your self these questions:

  • Do you wish to extract extra information out of your operations?
  • Do that you must lower working prices?
  • May getting old or out of date expertise be impacting your productiveness and escalating threat?
  • Is your automation system really optimised?

     

NHP and Rockwell Automation might help you confront the headwinds you’re going through, permit you to you to leverage modern applied sciences to optimise your processes and equip your workers for higher efficiency and effectivity.

Why modernise now?

Fashionable platforms might help you realise beneficial properties in tools utilisation and manufacturing flexibility, whereas reducing your total operation, upkeep and vitality prices. Modern tools can reduce the burden of sustaining spares for getting old elements, whereas enabling entry to modern applied sciences that permit your small business to develop and innovate, opening the door to an increasing international presence. In the end, these built-in techniques permit you to scale your manufacturing footprint to the particular wants of your small business and give you simpler entry to actionable, plant-wide info. NHP and Rockwell Automation assist our prospects obtain these outcomes — and put together for the way forward for SMART Manufacturing — via our imaginative and prescient of The Connected Enterprise.

The Related Enterprise is enabled by our built-in management and data portfolio, enhanced by modern applied sciences reminiscent of mobility and cloud computing, and supported by a full complement of services designed to ease the journey. Modernising your processes and applied sciences is step one in attaining The Related Enterprise and realising the worth that Good Manufacturing can ship.

The journey to SMART Manufacturing doesn’t should be overwhelming. By our Related Enterprise imaginative and prescient, you may efficiently handle incremental change and realise near-term advantages. NHP and Rockwell Automation perceive precisely what succeeding on this journey seems like as a result of we’ve carried out it ourselves, so we might help you develop your roadmap after which enable you to obtain it.

Evaluation

To achieve success with any modernisation plan, it’s important to perceive the place you’re ranging from. Which means taking inventory of each a part of your operation — your individuals, your processes, and the applied sciences you employ all play a component. The ‘evaluation’ stage is all about understanding your present state — what makes up your operation, and the place do your dangers lie. It’s a means of figuring out what alternatives you’re lacking and what technology-driven performance you’re not realising as a result of your present operations merely can’t assist it.

What to contemplate

  • Do you’ve got workforce limitations?
  • Are you missing expert staff to run your present tools?
  • Are you struggling to fulfill regulatory compliance necessities?
  • Are you affected by extra downtime as a result of tools failures and upkeep shutdowns?
  • Are you getting essentially the most out of the information locked away in your techniques? Or possibly you’ve got an abundance of knowledge, however no means to behave on it.
  • Possibly your community isn’t strong sufficient to fulfill growing communication and safety challenges.

     

In contemplating your modernisation plan, there are just a few key items that might not be instantly apparent in relation to your workforce. Study your operations and your workers’ each day actions. Examine how they perform and what they have to be efficient, then issue these issues in as you develop your modernisation plan.

How do you do it?

The evaluation stage evaluates all sides of your present operations.

  • Data infrastructure ({hardware} and software program);
  • controls and gadgets (sensors, actuators, motor controls, switches, and many others.) that feed and obtain information;
  • networks that transfer all of this info; and
  • safety insurance policies (understanding, organisation, enforcement).

     

Particularly vital is an examination of the individuals and processes that handle this framework.

Rockwell Automation offers a full suite of companies that can assist you perceive your lifecycle administration necessities and develop a plan to deal with them.

Coaching assessments enable you to set up a benchmark for the information ranges of your workforce.

Lockout/tagout audits, arc flash evaluation and scalable security assessments present a complete method to assist enhance the protection of workers working with machines and energised electrical tools.

Put in Base Analysis™ (IBE) is an onsite assortment and consulting service that pinpoints automation obsolescence threat by enterprise, facility, line, machine, panel and identifies MRO stock dangers and optimisation alternatives.

Community and safety assessments totally assess your industrial IT property and determine and remediate potential efficiency and safety points.

In the long run, partnering with NHP and Rockwell Automation affords you a extra thorough understanding of your identified and quantifiable obsolescence dangers, and lessens the possibility of unplanned downtime as a result of surprising or emergency migrations, in addition to hidden obsolescence dangers.

Planning

In creating your modernisation roadmap, there are just a few key objects to contemplate and doc:

Objectives — What are you attempting to attain?

Scope — What’s the extent of the modernisation mission?

Funds — What funding is out there and the way will it’s allotted?

Schedule/timing — What’s the anticipated timeline?

Sources (personnel, and many others, — who, how) — Who will full the mission?

NHP and Rockwell Automation have the instruments, companies and experience that can assist you design a modernisation plan.

  • Onsite engineering — preventive upkeep contracts to assist legacy merchandise. Embedded lifecycle engineers might be contracted as effectively to develop a modernisation roadmap and execute migration companies underneath contract.
  • Stock companies — together with storeroom administration, elements administration agreements, and MRO stock administration.
  • Coaching companies — together with onsite coaching, open enrollment and digital classroom assist, in addition to particular certification curriculum.
  • Product Lifecycle Standing Instrument — this on-line instrument might help you identify the lifecycle of your present tools and determine essentially the most modern Allen-Bradley merchandise, bringing you developments in efficiency, flexibility and safety.
  • Built-in Structure Builder — a graphical, user-friendly utility that means that you can mechanically outline and configure a up to date management and data structure together with an in depth invoice of supplies primarily based on legacy management techniques.

Execution

What to contemplate

Who will enable you to implement your modernisation plan? Do you’ve got the experience in-house or do that you must accomplice with consultants to assist ease the transition?

Incremental/phased or rip and change: Will you tackle the modernisation effort abruptly, or do that you must schedule it in phases to accommodate your finances and timeline?

Machine-by-machine/line-by-line/plant-by-plant/entire enterprise: Will you begin with one machine or are you able to sort out your complete operation?

NHP and Rockwell Automation use a well-defined course of in our method to lifecycle administration, which incorporates utilizing trade normal {hardware} and software program interfaces, modular design practices, and a deal with compatibility between product revisions wherever doable.

Our modernisation companies and assist can be found that can assist you realise the advantages of a contemporary automation management system. Our factory-trained Discipline Service Professionals are skilled and ready to offer onsite assessments, migration planning companies, start-up and commissioning. From mission administration to start-up, we are going to assist outline and implement an efficient modernisation technique to your facility that goes past merely addressing your legacy tools to really optimising your operation.

For much less advanced upgrades, a simple, reasonably priced possibility is our packaged migration by which NHP and Rockwell Automation assist migrate your end-of-life or discontinued system utilizing really helpful alternative merchandise. This migration bundle might embrace all the pieces wanted to finish a profitable migration, in addition to a 12 months of 24/7 assist.

In case you choose emigrate with out help, Rockwell Automation offers quite a lot of instruments, free-of-charge, that can assist you plan and migrate with as little disruption as doable.

What does success seem like?

Modernisation results in enhancements in total security productiveness and efficiency. Completed effectively, you will note outcomes.

Realising the imaginative and prescient of The Related Enterprise yields enhancements in each information and determination making. Related, actionable information allows extra knowledgeable enterprise selections, tied to key efficiency indicators — actionable info, elevated total tools effectiveness, improved security and elevated safety.



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